Applications

AIAgreensandmolding03View

AIA ENGINEERING, India

Green sand molding, Grinding media
The high-pressure molding line recently commissioned at AIA's Ahmedabad foundry is an impressive example of the superior design and outstanding technical performance associated with HANSBERG's equipment.
FOCASTcoremaking09View

FOCAST, France

Core making + handling, Housing cores
With a yearly yield of 38,000 tons of finished gray and nodular iron castings weighing up to 360 kg, FOCAST St. Dizier are the French leaders in the production of transmissions housings for agricultural, industrial and commercial vehicles.
TRANSTECcoremaking02View

TRANSTEC AUTOMOTIVE, UK

Core making + handling, Cylinder head cores
One early example of automatic core shop supplied by FRITZ HANSBERG was designed and produced for TRANSTEC AUTOMOTIVE foundry in Northern Ireland.
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IKCI

Core making + handling, Crankcase cores, Water jacket cores
Designed to produce Siamese core packages for a range of different motor blocks at the rate of 80 cycles/h (corresponding to 160 castings/h), this facility combines the highest degree of automation with the greatest flexibility.
IKCIgreensandmolding01View

IKCI

Automotive safety parts, Brake rotors, Green sand molding
The HANSBERG high-performance molding line at IKCI Takestan foundry is designed to produce green sand molds with one 4-station, rotary molding machine allowing the alternate molding with two different pattern-plate pairs, referred to as "A" and "B".
TUPYcoremaking06View

TUPY FUNDIÇOES, Brazil

Core making + handling, Crankcase cores
This typical, 2-machine facility for the production of Siamese motor block core packages includes two core making machines, two core pick-off robots, one assembly turntable equipped with automatic nut feeding and nut driving unit, one coating robot, and one coating tank. Ancillary cores (made elsewhere) are manually assembled and screwed on the…
TUPYcoremaking03View

TUPY FUNDIÇOES, Brazil

Core making + handling, Water jacket cores
This is a fully automatic facility dedicated to the production of cold-box WATER JACKET and SLAB core assemblies, at the nominal production rate of 75 cycles/h.
SPMgreensandmolding01View

SPM AUTOCOMP SYSTEMS, India

Exhaust manifolds, Green sand molding
SPM AUTOCOMP SYSTEMS, India's leading manufacturer of exhaust manifolds, has chosen HANSBERG for the supply of their new high-pressure molding line for their Pune foundry.
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CM SMITH, India

Automotive castings, Green sand molding
The HANSBERG high-pressure molding line recently installed in CM SMITH's foundry in Nadiad, India, embodies HANSBERG's uncompromising approach to quality mold production.
TUPYcoremaking04View

TUPY FUNDIÇOES, Brazil

Core making + handling, Cylinder head cores, Motor block core
The same multi-purpose facilities used to produce motor block core packages can be equipped to produce cylinder head core assemblies, typically consisting of a BASE core, SLAB core, and INTAKE MANIFOLD core.
TUPYcoremaking05View

TUPY FUNDIÇOES, Brazil

Core making + handling, Crankcase cores
Several flexible, multi-purpose HANSBERG core manufacturing facilities are in operation at TUPY's Joinville and Maua foundries, producing all sorts of motor block core packages as well as cylinder head core assemblies at the nominal rate of 75 cycles/h.
ELECTROSTEELcoremaking03View

ELECTROSTEEL, India

Core making + handling, Spin-cast pipe socket cores
This facility is based on one 100-liter core machine producing spin-cast pipe socket cores with nominal diameter ranging from 80 to 1,200 mm in 4-, 3-, 2- and single-cavity core boxes.
HDTAF core makingView

HUA DONG TEKSID, China

Core making + handling, Crankcase cores
Core making and handling cell for the production of motor block crankcase core packages at HUA DONG TAF foundry in China
FERRARI core makingView

FERRARI AUTO, Italy

Core making + handling, Cylinder head cores
Cold-box multi-station facility for the manufacture of V8 cylinder head cores in the FERRARI AUTO aluminum foundry in Maranello, Italy.
GEORG FISCHER green sand moldingView

GEORG FISCHER AUTOMOBILGUSS, Germany

Automotive safety parts, Green sand molding
Ordered after extensive bench-mark tests had confirmed the superior quality of the molds produced on HANSBERG molding machines, this truly state-of-the art facility produces nodular iron safety castings, including suspension arms for various major automotive companies.
KIRLOSKAR core makingView

KIRLOSKAR FERROUS, India

Core making + handling, Crankcase cores
Based on a single 150-liter core machine, this compact core making facility produces the complete core requirement for 3- and 4-cylinder motor blocks at the nominal rate of 52 cycles/h.